Automated Shot Blasting & Shot Peening Equipment Manufacturer
About Us
Engineered Abrasives® specializes in the finest automated shot blasting and shot peening equipment designed for your specific application. Gears, turbine blades, shafts, connecting rods, engine blocks, and many other parts across various industries are shot blasted and peened with Engineered Abrasives®-manufactured machines every day. Contact us today to find a solution for your shot blasting needs.
Engineered Abrasives® Quality Assurance policies, objectives, and the application of principles are to assure that all services comply fully with the customer's stated requirements and quality expectations.
Shot Blasting & Shot Peening Equipment
Automated Shot Peening Machines
Shot peening is used to finish metal parts that require increased wear and fatigue properties. In the process, shot bombards the metal part, creating small dimples in the surface.
Transmission Gears for EV & Combustion Engines
Ring and pinion gears are complex that must be finished with exact and uniform peening throughout the entire gear.
Ring & Pinion Gear Shot Peening Machines
Single cell peening machines are used to provide finishing and deburring for light to medium volume operations.
Single Cell Machines
Single cell peening machines are used to provide peening for light to medium volume operations. Used for parts ranging from small gears to large gears, single cell blasting machines offer precision peening using a wide range of media.
Swing Door Machines
Grit blasting is one of the most effective methods used to prepare surfaces for finishing.
Designed to Run 24/7 for Less Downtime
Custom Built In-House with Quality Components
Operator Friendly & Designed to be Robot-Loading
We Offer More Standard Features
Cabinet Construction
- 1/2"(12.7 mm) Steel Cabinet, 1” (25.4mm) steel roof (6 Year Warranty of roof).
- 1/4”polyurethane lining, on interior walls (77 DBA).
- Sealed vertical lift front doors (A2 material) to completely seal cabinet during blast.
- All drives mount outside on top of cabinet.
- Solid table 1-1/2"(38 mm) aluminum with 1-1/2" (38mm) Hot Pour polyurethane coating for abrasion protection.
- main shaft 3"(76.2mm).
- Camco Cam Indexer with 5 H.P. variable speed drive with overload clutch.
- Catch hopper for inspection door on back of cabinet to catch loose shot when opening door for set-up or maintenance.
- Inspection door with viewing window and shield.
- 6 Year Warranty on main table bearings.
- Hardened wear plates (A2-62 RC) on critical blast areas.
- Part holders, A2 steel 62 RC.
- All gun rods and gun tooling A2 steel 62 RC.
- Poly liners are attached on treaded studs with nut, encapsulated in poly to protect threads.
- Table bearings mounted on outside of cabinet.
- All tooling hardware bolts A2 steel 62 RC.
- Operators work station on front of machine with ½" (12.7mm) poly poured on top to prevent damage of parts when set down.
- Large inspection door on back of cabinet with 1"(25.4mm) poly on inside with 10x16 shield viewing window.
- Air blow-off jets for bearings mounted inside of cabinet.
- Sensors to monitor spindle rotation.
- Poly liners on internal wall, 2-5-year life, outlasts rubber 30-1.
- Dock light with spotlight bulb mounted at back inspection door to illuminate inside of Blast cabinet when inspection door is open.
Pressure Media Delivery System (The Heart of the Machine)
- Double chamber vessel with blast guns, 36" (915mm) diameter for continuous operation.
- 1" (25.4 mm) I.D. x 1-7/8” (47.6 mm) O.D. blast hoses.
- Carbide nozzles with polyurethane jacket outside, 1-1/4" (31.75 mm) thread.
- Each nozzle has its own on/off solenoid, patented media valve, and shut-off valves.
- Sight glasses, 2 pcs. each chamber.
- Level sensors.
- System fails closed with air loss.
- 2-1/2" (63.5 mm) piloted watts regulators with high/low air pressure and digital readout (closed loop).
- Shot flow controllers and MagnaValves with individual on/off switches and solenoids. Hardened nozzle holders (62 Rockwell).
- Oil filled air gauges on all air lines for trouble shooting.
- 0-100 lbs. or 0-35 lbs. MagnaValves and FC Controller.
- 0-100 lbs. or 0-35 lbs. flow patented media grit valves 4,6,8,12 nozzle systems.
- Vessel holds 8,000 lbs. or 3,629 kg of media.
Bucket Elevator
- 12" (305mm) diameter crowned pulleys with 1/4" (6.35mm) rubber coating.
- Heavy duty rubber belt
- Poly buckets.
- 1/4" (6.35mm) steel housing.
- Sensor for auger rotation.
- 2 H.P. motor.
- 6" (152 mm) Auger with heavy tube.
- Hardened screen for media return.
Dust Collector
- 5 H.P. blower, 6 canisters (TEFC U-frame motor).
- 2,400 CFM.
- Muffler for 77 DBA sound reading.
- Ground level grease fittings.
- Canister 99.5% efficient down to one micron.
- Dust collector maintenance stand.
- Fire system with (1) water head and heat sensor with system shut down.
Oscillation Units - Vertical and Horizontal (X-Y Axis)
- Ballscrew motion, highly repeatable, AC Motors.
- Variable speed drives.
- Boots on oscillation unit.
- All drives and bearings outside cabinet.
- Thompson rails and Simplicity bearings.
- Sensor to monitor rotation of ballscrew.
- Encoder to monitor position and speed.
Spindles
- Variable speed AC drive.
- All drive bearings have blow-offs in blast area.
- Double v-belt to rotate spindles.
- Sensors to monitor spindle rotation inside blast area.
- Encoder to monitor speed.
- 1" (25 mm) Triple seal bearings, 1-3-year life on spindle bearings.
- 2 (51 mm) Bolt replacement of complete spindle housing on index table. (Patented spindle design).
Sweco Unit (keeps cut wire 100% to size)
- 3 decks.
- Gum rubber boots.
- Inspection ports.
- Catch hopper on wheels.
- Ground level for easy maintenance.
Power Patented Hold-Down #11,045,915 B2 / # 11,458,580 B2
- 2 pcs. for 2, spindles, 3 spindles, 4 spindles.
- (2) arms will hold gears in their blasting stations and not free spin when blasting.
- (2) Fesco cylinders lift and lower units (or Parker).
- AC variables rotate parts with same speed as spindles.
- Rotation is monitored by encoder and sensors.
- Spring load holders to allow for fixture wear.
- Sealed and mounted outside cabinet.
- Mounted on cabinet roof.
- Hardened shafts inside cabinet.
- Protective boots over rails.
- With this design, fixtures have poly inserts and a loose fit for easy loading and unloading for operator. If fixtures have a tight fit shot will jam up in holders and you will not be able to unload parts.
Patent Pending 1 pc. Tooling for Multi Type Gears
- Harder tooling 62 HRC all the way through.
- Special design poly inserts to different gears
- Easy on/off replacement
Precision Camco index drive with overload clutch mounts on cabinet roof and main table bearings outside off cabinet
Cabinet frame 1” steel and ½” steel. Lined with special ¼” red polyurethane sheets.
Electrical - 480 Volt, 60 Amps, Single Point Connection
- Siemens Controller, "AB or customers"
- HMI with descriptive alarms and prompts for easy operator access and guidance.
- Field devices wires with disconnect cords for fast device replacement.
- High quality Hoffman enclosures and wireway.
- All piping is galvanized rigid.
- Auto fill hopper for adding media on-the-fly for continuous operation.
- Main air pressure regulator with digital readout and transducer with high/low alarms.
- Precise control of media flow by Electronics Inc. MagnaValves and shot flow controllers with digital readout.
- Manifold mounted solenoids with indicator light and push-to-test operation for easy troubleshooting and replacement.
- Safety light curtain.
- Electrically controlled vertical nozzle adjustment and oscillation available.
- All manufacturing and engineering done in-house as well as full testing and running of machine prior to shipping.
Job Shop Services
The following shot peening services are provided by Engineered Abrasives® for high volume automotive gear shot peening:
Choose Your Application, Media, or Industry
Engineered Abrasives®' custom shot peening equipment and automated shot blasting machines are used to strengthen and increase the fatigue life of a wide variety of metal parts from gears and turbine blades/jet engine blades to drills and engine blocks.
Engineered Abrasives®' custom shot peening equipment and automated shot blasting machines are used to strengthen and increase the fatigue life of a wide variety of metal parts from gears and turbine blades/jet engine blades to drills and engine blocks.
Engineered Abrasives®' custom shot peening equipment and automated shot blasting machines are used to strengthen and increase the fatigue life of a wide variety of metal parts from gears and turbine blades/jet engine blades to drills and engine blocks.
Custom Machines Built From Scratch
- All electric & pneumatic components are designed to the customer’s specs
- Welded, painted, and all electrical components manufactured & programmed in-house
- No machine is shipped until the customer approves an in-person visit